Manufacturing Processes

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Injection Molding

With 17 different horizontal and vertical injection molding machines and a capacity from 40 to 650 Tons, Polydesign Systems has a proven 18 years’ experience in injection molding serving our other product groups to make integrated assemblies.

injection-molding

Leather and Roll Stock Cutting

Through our cutting business unit, we supply cutting expertise for our integrated assemblies, for both leather and roll stock. Polydesign Systems uses digitalization stations for Gerber and Lectra to guarantee the highest quality and the most accurate control and efficiency of the cutting process.

Leather and Roll Stock Cutting

Through our cutting business unit, we supply cutting expertise for our integrated assemblies, for both leather and roll stock. Polydesign Systems uses digitalization stations for Gerber and Lectra to guarantee the highest quality and the most accurate control and efficiency of the cutting process.

leather-roll-stock-cutting

Netting

Polydesign has made a name in the global net market thanks to its 20 years of experience in designing and manufacturing netting products from different materials, including multifilament polypropylene, nylon, polyester yarns. Our vertical integration encompasses knitting, weaving, braiding, lycra/rubber covering, as well as wire bending, injection molding, and assembly, enabling us to precisely design nets responding to the highest expectations in terms of robustness and durability.

netting

Assembly

Polydesign’s assembly know-how evolution accompanied its growth. We deliver a wide selection of assembly processes according to our clients’ needs and demands.

Manual Assembly

Many of our assembly procedures are performed manually by highly skilled craftsmen, with the aid of jigs and fixtures to ensure repeatability

Semi-automatic Assembly

As part of our evolution, we have incorporated semi-automatic assembly solutions such as hot plate, heat Stake, and ultrasonic welding, to name a few. We recently integrated semi-automatic wrapping production lines for some parts requiring reduced cycle times.

Semi-automatic Assembly

As part of our evolution, we have incorporated semi-automatic assembly solutions such as hot plate, heat Stake, and ultrasonic welding, to name a few. We recently integrated semi-automatic wrapping production lines for some parts requiring reduced cycle times.

Cut & Sew

From functional to decorative stitching, our 20+ years of cut/sew experience and know-how offer our clients a wide range of features to enrich and differentiate each of their automotive interior parts.

assembly

Foam in Place

In 2019, we launched the foam-in-place operation to support our assemblies, yet another example of our more integrated and automated processes to improve our competitiveness.

foam-in-place

Wire Bending

To further develop our netting operations, we initiated wire bending to ensure agility and conformance with our clients’ needs and demands and to maintain flexibility, competitive lead times, and costs.

Wire Bending

To further develop our netting operations, we initiated wire bending to ensure agility and conformance with our clients’ needs and demands and to maintain flexibility, competitive lead times, and costs.

wire-bending

Wrapping

Leather and roll stock wrapping of interior components is an essential part of Polydesign’s expertise and recent growth. By integrating our design ability, plastic injection, and cutting business units, we master and offer the complete part. Across our wrapping business unit, our team masterfully realizes leather and roll stock wrapped components to meet our customers’ needs for a comfortable and aesthetically pleasing automotive interior.

wrapping
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