Manufacturing Processes
Injection Molding
With 17 different horizontal and vertical injection molding machines and a capacity from 40 to 650 Tons, Polydesign Systems has a proven 18 years’ experience in injection molding serving our other product groups to make integrated assemblies.
Knitting, Braiding, Weaving
Polydesign has made a name in the global net market thanks to its 20 years of experience in designing and manufacturing netting products from different materials, including multifilament polypropylene, nylon, polyester yarns. Our vertical integration encompasses knitting, weaving, braiding, lycra/rubber covering, as well as wire bending, injection molding, and assembly, enabling us to precisely design nets responding to the highest expectations in terms of robustness and durability.
Assembly
Polydesign’s assembly know-how evolution accompanied its growth. We deliver a wide selection of assembly processes according to our clients’ needs and demands.
Manual Assembly
Many of our assembly procedures are performed manually by highly skilled craftsmen, with the aid of jigs and fixtures to ensure repeatability
Cut & Sew
From functional to decorative stitching, our 20+ years of cut/sew experience and know-how offer our clients a wide range of features to enrich and differentiate each of their automotive interior parts.
Foam in Place
In 2019, we launched the foam-in-place operation to support our assemblies, yet another example of our more integrated and automated processes to improve our competitiveness.
Wrapping
Leather and roll stock wrapping of interior components is an essential part of Polydesign’s expertise and recent growth. By integrating our design ability, plastic injection, and cutting business units, we master and offer the complete part. Across our wrapping business unit, our team masterfully realizes leather and roll stock wrapped components to meet our customers’ needs for a comfortable and aesthetically pleasing automotive interior.
